Toyota 5603 Bedienungsanleitung

3651 N Highway 89 • Chino Valley, AZ 86323(928) 636-7080 • www.p-a-g.netTOYOTA TACOMA(AUTO. & MANUAL TRANS., 2 &4WD, EXT. & CREW

10 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603c. Remove bolt and pop-clips from passenger siderear panel and cab.d. Remove driver and passenger body moun

11 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 56035. Remove two nuts and fuel line brackets from driverside body.6. Remove bolt and brake line bracket from d

12 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 56032. Rear bumpera. Remove rear bumper wire harness from driverand passenger frame.b. Remove two license plate

13 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603b. Remove bolt, nut, and lower washer from eachcab mount on passenger side. 2. Cab passenger sidea. Remove

14 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603f. Install factory front captive washer and a kit bolt(3/8” x 8”) on core support cab mount. DO NOTTIGHTEN.

15 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603e. Remove rear cab mount kit bolts (M12-1.25 x210mm) and apply a few drops of kit Loctite® tothreads. Inst

16 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603c. Install kit blocks (2” dia.) on frame mounts. d. Lower bed onto kit blocks.e. At front and mid bed mount

17 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603a. Mark and cut driver and passenger O.E. trailerhitch brackets along white lines as shown below.Mark&

18 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603e. Apply a small amount of kit Loctite® ontothreads of eight factory bolts and install rearbumper and kit

19 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603d. Apply a small amount of kit Loctite® to threadsof four factory bolts and install rear bumper tokit brack

2 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603Before Starting Installation1. Carefully read all warnings and instructions com-pletely before beginning.2.

20 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603d. Install kit extension (1/4” x 6” hose) between cutbreather tube on fuel filler with two kit clamps(#6 ho

21 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603Underside of Vehicle1. Parking brake cablea. Install kit bracket (3” w/ stud) to driver sidecrossmember w

22 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 56033. Carefully bend brake lines and install bolt and brakeline bracket to frame.4. Brake linesa. Install kit

23 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 56032. Crew cab models: Rear interior trim panelsa. Install body mount access covers.b. Install passenger side

24 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603e. Install driver and passenger door sill plates.4. Manual transmissiona. Remove plastic cap from end of sh

25 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603Engine Compartment1. Steering shafta. Install upper steering shaft into kit extension(steering), ensuring

26 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603c. Install radiator and four kit brackets to core sup-port with four kit washers (1/4” SAE) and four kitnut

27 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 56033. Install wire harness and clips to alternator bracketand driver side body bracket. Adjust clips if neces-

28 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 56038. 6 cyl. models: Power steering reservoira. Remove reservoir cap and drain contents intodrain pan.b. Remov

29 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 56039. 4 cyl. models: Power steering requires no modifica-tion.10. 6 cyl. models: AC Linea. Install rubber isol

3 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603Front of Vehicle1. Front bumpera. Remove wiring harnesses from fog lights, ifequipped.b. Remove two pop-up c

30 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603c. Install two kit extension (sleeve), two kit bolts(8mm x 50mm), two kit washers (8mm flat), andautomatic

31 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603d. Install two pop-up clips to fender wells.e. Install five pop-up clips to front bumper.f. Install two pop

32 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603Miscellaneous1. Apply kit label (warning) to dashboard in plain sightof all vehicle occupants.2. Check all

33 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603Kit Parts ListQty. Description8 Block, 2” x 3” spacer4 Block, 3” x 3” spacer7 Bolt, 1/4”-20 x 1”6 Bolt, 3/8

4 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603g. Remove six nuts and two front bumper bracketsfrom frame rails.2. Automatic Transmission Cooler: (if equip

5 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 56033. 6 cyl. models: Remove power steering reservoir,three bolts and bracket from fender. DO NOT DIS-CONNECT po

6 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 56039. Remove heater hoses from clip on backside ofengine.10. Remove wire harness clip from firewall and bracket

7 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 560313. Radiatora. Remove nine pop-up clips and radiator coverfrom core support.b. Remove four bolts and radiato

8 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 5603Inside of Vehicle1. Manual transmissiona. Remove center console and shifter console inte-rior panels.b. Remo

9 ‘05-‘09 Tacoma (W/O Hitch) - 3” Kit 56033. Extended cab models: Rear interior trim panelsa. Fold down rear seats.b. Open floor storage tray and remo